Free field guide

Heat Illness: The Crew Leader's Fix List

Eight fixes that keep crews safe in the heat, built on Cal/OSHA's heat rules and OSHA's guidance while the federal heat rule is still pending.

By Ryan L. Rinehart, Retired Navy Veteran, 19+ years in EHS. Free PDF, no email needed.

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The list, with where to start on each

Sources: Cal/OSHA Top 10 Most Frequently Cited Standards; 8 CCR §3395 and §3396; OSHA Heat overview and Heat rulemaking pages. The first-day and first-week figures are OSHA's (citing Tustin 2018).

  1. Water at the work

    • 1 quart per worker per hour, for the whole shift
    • Free and suitably cool
    • Close as close as practicable to the work

    Start here (engineer): Water stations that move with the crew.

    Rules and guidance: 8 CCR §3395(c) [CA] · OSHA guidance

  2. Shade and rest

    • 80°F shade must be up
    • All workers on break must fit in the shade
    • Cool-down rest allowed and encouraged

    Start here (engineer): Pop-up canopies, shade structures, cooling fans.

    Rules and guidance: 8 CCR §3395(d) [CA] · OSHA guidance

  3. Acclimatize new and returning workers

    • 70%+ of heat-related deaths in a worker's first week (OSHA)
    • 14 days close observation of new employees (CA)
    • Heat wave everyone is observed closely

    Start here (plan): Shorter shifts and lighter work in the first days.

    Rules and guidance: 8 CCR §3395(g) [CA] · OSHA guidance

  4. High-heat procedures

    • 95°F high-heat procedures start
    • Pre-shift meetings on heat
    • Observation by voice, sight, or electronic means

    Start here (monitor): Buddy system and supervisor rounds.

    Rules and guidance: 8 CCR §3395(e) [CA]

  5. Emergency response

    • 911 heat stroke is a medical emergency
    • Address every crew needs the exact site location
    • Cool while waiting for help

    Start here (plan): Post the site address and directions.

    Rules and guidance: 8 CCR §3395(f) [CA] · OSHA guidance

  6. Training

    • Before exposure to heat
    • Supervisors need extra training
    • Language the crew understands

    Start here (train): Short field training before the hot season.

    Rules and guidance: 8 CCR §3395(h) [CA] · OSHA guidance

  7. A written plan that is used

    • Written heat illness prevention plan
    • Language English and the crew's language
    • On site available to workers

    Start here (plan): Short, site-specific plan.

    Rules and guidance: 8 CCR §3395(i) [CA]

  8. Indoor heat

    • 82°F indoor trigger in California
    • 87°F stronger controls (82°F with radiant heat or heat-restrictive clothing)
    • July 23, 2024 California indoor rule took effect

    Start here (engineer): Ventilation, fans, cooling, shielding from radiant heat.

    Rules and guidance: 8 CCR §3396 [CA] · OSHA guidance

The full PDF adds, for each item, why it really happens, the rules or guidance in plain words, controls in order, a 30-minute self-audit, who owns it and a toolbox talk starter.

Download the free PDF (40-page PDF)

Sources, as cited in the guide
  1. OSHA, Heat: Working in Outdoor and Indoor Heat Environments. https://www.osha.gov/heat-exposure
  2. OSHA, Heat: Protecting New Workers (citing Tustin 2018). https://www.osha.gov/heat-exposure/protecting-new-workers
  3. OSHA, Heat Injury and Illness Prevention in Outdoor and Indoor Work Settings Rulemaking. https://www.osha.gov/heat-exposure/rulemaking
  4. Federal Register, Heat Injury and Illness Prevention in Outdoor and Indoor Work Settings, proposed rule (Aug. 30, 2024). https://federalregister.gov/d/2024-14824
  5. 8 CCR §3395, Heat Illness Prevention in Outdoor Places of Employment. https://www.dir.ca.gov/title8/3395.html
  6. 8 CCR §3396, Heat Illness Prevention in Indoor Places of Employment. https://www.dir.ca.gov/title8/3396.html
  7. Cal/OSHA, Top 10 Most Frequently Cited Standards by Calendar Year. https://www.dir.ca.gov/dosh/statistics/Frequently-cited-standards.html
  8. Cal/OSHA, Heat Illness Prevention guidance and resources. https://www.dir.ca.gov/dosh/heatillnessinfo.html
  9. OSH Act Section 5, Duties (General Duty Clause). https://www.osha.gov/laws-regs/oshact/section5-duties
  10. OSHA, On-Site Consultation. https://www.osha.gov/consultation

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